The 500I Gas Nozzle is a heavy-duty MIG welding consumable designed to meet the rigorous demands of high-amperage and continuous welding applications. Engineered by Tesco Metalcraft using premium-grade copper alloy (C12200), this nozzle delivers excellent thermal stability, superior shielding gas coverage, and long-lasting durability. It is an essential choice for professional welders who require maximum performance and reliability in industrial settings.
Type: 500I Gas Nozzle
Material: Copper Alloy (C12200)
Torch Compatibility: 500I MIG welding torches
Finish: Smooth bore with precision machining
Applications: Heavy-duty MIG/MAG welding (high-amperage)
The 500I Gas Nozzle is widely used in industries requiring thick metal welding and prolonged operation, including:
Structural steel fabrication – ideal for welding heavy beams, plates, and frameworks.
Automotive & heavy equipment manufacturing – ensures precision welds in demanding environments.
Shipbuilding & offshore industries – consistent shielding performance for large-scale welding.
Oil & gas industry fabrication – reliable nozzle performance in challenging environments.
Industrial repair workshops – suited for heavy-duty maintenance and repair welding.
By ensuring stable and consistent shielding gas flow, the 500I Gas Nozzle significantly reduces porosity, oxidation, and weld defects, producing cleaner and stronger welds.
The 500I Gas Nozzle is manufactured from C12200 copper alloy, known for:
High thermal conductivity – prevents overheating during long welding cycles.
Exceptional strength & durability – withstands high-amperage workloads.
Resistance to spatter adhesion – reduces cleaning time.
Corrosion protection – maintains nozzle integrity in demanding work conditions.
This makes the 500I Gas Nozzle a reliable consumable for high-duty MIG/MAG welding applications.
Heavy-duty construction – supports high-amperage welding tasks.
Optimized nozzle design – ensures stable and uniform gas shielding.
Spatter-resistant interior – minimizes buildup for easier maintenance.
Precision-machined copper alloy – guarantees accurate fit and alignment.
Superior heat resistance – prevents distortion during long duty cycles.
Enhanced weld quality – delivers clean, professional welding finishes.
Every 500I Gas Nozzle from Tesco Metalcraft undergoes rigorous quality testing to ensure it performs under the toughest conditions. This includes:
Dimensional accuracy testing for a perfect torch fit.
Heat endurance evaluation for continuous welding stability.
Spatter resistance testing to extend service life.
Gas flow verification for consistent shielding performance.
The result is a nozzle that delivers longer lifespan, reduced downtime, and dependable results in industrial operations.
Specifically designed for 500I MIG welding torches
Compatible with standard MIG contact tips and tip holders
Suitable for integration with industrial-grade welding setups
Clean frequently to remove spatter buildup.
Inspect for wear, cracks, or bore distortion.
Replace promptly when gas flow becomes uneven.
Store in dry, safe conditions to prevent oxidation.
Tesco Metalcraft is a trusted supplier of industrial-grade welding consumables, delivering precision, quality, and value. The 500I Gas Nozzle exemplifies our dedication to durability, performance, and customer satisfaction. With Tesco Metalcraft, welders gain access to top-tier consumables that enhance efficiency and reduce long-term costs.
Upgrade your welding performance with the 500I Gas Nozzle from Tesco Metalcraft – built for heavy-duty durability and precision results. Order yours today!
