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The Customised Gas Nozzle from Tesco Metalcraft is designed for welders and industries with unique or non-standard requirements. Unlike standard consumables, this nozzle can be engineered to specific dimensions, materials, and configurations, ensuring maximum compatibility with special welding torches, automated systems, or high-demand applications. Whether you require a special bore size, extended length, or unique alloy composition, Tesco Metalcraft provides tailor-made solutions to enhance performance and efficiency.
Type: Customised Gas Nozzle
Material Options: Copper, Brass, Stainless Steel
Torch Compatibility: Based on customer’s torch model and welding system
Applications: MIG/MAG welding (manual, semi-automatic, robotic)
Custom Options: Bore diameter, length, wall thickness, heat resistance
Customised nozzles are widely used across industries where standard solutions may not deliver the required performance. Key applications include:
Robotic MIG/MAG welding systems – nozzles designed for precise automation.
Specialized fabrication projects – custom lengths and shapes for unique access points.
High-heat industrial environments – nozzles made with heat-resistant alloys.
Aerospace and defense fabrication – precision consumables for critical weld quality.
Automotive prototypes and R&D – specialized designs for new assembly techniques.
By offering custom fitment and specifications, these nozzles reduce welding errors, minimize downtime, and ensure consistent shielding gas coverage for superior weld integrity.
Depending on customer requirements, customised nozzles can be manufactured from:
C12200 Copper Alloy – excellent thermal conductivity and durability.
C36000 Brass – superior machinability and wear resistance.
Stainless Steel Grades (304/316) – enhanced corrosion and heat resistance.
Hybrid materials – combinations for specific welding challenges.
Each nozzle is precision-engineered and tested to ensure it meets both customer specifications and industrial standards.
Custom dimensions and bore sizes – tailored for specific welding applications.
Wide material selection – copper, brass, or stainless steel, depending on the environment.
Optimized shielding gas flow – ensures consistent weld quality.
Enhanced durability – designed to withstand specific amperage and duty cycles.
Reduced downtime – no compromise on fitment or performance.
Industry-specific engineering – solutions for automotive, aerospace, shipbuilding, and more.
Tesco Metalcraft ensures every custom-made nozzle is manufactured under strict quality control. Each product undergoes:
Dimensional accuracy testing to match requested specifications.
Gas flow analysis for optimum shielding.
Thermal performance testing to withstand heavy-duty use.
Spatter resistance evaluation for long service life.
This guarantees consistent performance, reduced consumable costs, and minimal downtime for your welding operations.
Designed to fit customer-specified MIG/MAG torches.
Compatible with both manual and robotic welding setups.
Can be engineered for OEM torch designs or special prototypes.
Clean regularly to prevent spatter buildup.
Inspect for bore wear and replace if gas flow becomes uneven.
Store in clean, dry conditions to protect against corrosion.
At Tesco Metalcraft, we understand that not all welding projects can be completed with standard consumables. Our customised gas nozzles reflect our dedication to innovation, engineering precision, and customer satisfaction. With years of expertise in welding consumables, we deliver tailored solutions that improve weld quality, reduce costs, and meet the toughest industry demands.
Get your Customised Gas Nozzle from Tesco Metalcraft today – designed to your exact requirements for precision, durability, and unmatched welding performance. Contact us now for a custom quote!
